MD® Medical Adhesive

1045-M

Multipurpose Adhesive for Prefillable Syringes and Injection Devices


Dymax MD® 1045-M is designed for rapid assembly of prefillable syringes, single-use devices, and auto, pen, and wearable injectors. This product was formulated to bond the glass, SS, ABS, and PC substrates used in these devices, as well as to solve the challenges associated with needle orientation, material overflow, and long flow-in dispense and cure times of other technologies. This low extractables material passes ISO 10993 cytotoxicity testing and meets essential biocompatibility standards for medical device applications. It is intended to help manufacturers increase productivity, reduce processing times, and exceed critical pull force and quality requirements.

1045-M is one part and has no solvents added for an eco-friendly alternative to solvent- or epoxy-based adhesives. In addition, the product’s low 475 centipoise viscosity flows easily into components in 10 seconds versus the current 30+ second standard. The material also cures tack-free with UV/Broad Spectrum light and is LED-curable at 365 nm in 5 seconds for faster, environmentally friendly processing. This low-shrinkage adhesive exhibits a glass-like cure surface, resists yellowing, and withstands autoclave cleaning and Gamma and ETO sterilization methods.

1045-M needle bonding adhesive is in full compliance with RoHS directives 2015/863/EU.
 

 

Features

  • UV/Visible Light Cure
  • LED Curable at 365 nm
  • Non Yellowing
  • Compatible with multiple sterilization methods
  • Very low extractables
  • Meets ISO 10993-4 Hemolysis Standards
  • Meets ISO 10993-5 Cytotoxicity Standards
  • Meets ISO 10993-6 Implantation Standards
  • Meets ISO 10993-10 Intracutaneous Irritation Standards
  • Meets ISO 10993-11 Systemic Toxicity Standards

Typical Properties

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Property Values
Viscosity (nominal) 475 cp
Cured durometer hardness D78
Uncured appearance Colorless to light yellow liquid
Cured elongation at break 20%
Recommended substrates Glass, SS, ABS, PC

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MD® 1045-M Adhesive for Prefilled Syringe & Injection Device Assembly

Formulated specifically for the assembly of glass prefillable syringes, pen injectors, auto injectors, wearable Injectors, and single-use devices, this very low extractables adhesive provides strong bonds that withstand the harsh cleaning and sterilization processes prefilled syringes undergo. 1045-M is also optimized to cure with LED light, providing higher intensity cures in a shorter time with less heat generation.

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